Best Welder for Aluminum

Best Welder for Aluminum 2020

From my childhood, whenever I get the chance to see a welder doing welding, I try to observe their work. It always fascinates me how a welder does this risky job as if it is very easy to do.

I always wanted to try welding just to quench the curiosity, and when I got the chance, I realized that it’s not only a risky work but very hard as well.

It requires some skills, and it is not easy to be good at those skills. But if you buy a good quality welding machine, it would be a little bit easier for you to learn those skills.

There are different types of welding machines. If you want to weld aluminum, then you should buy the best welder for aluminum. But it is not easy to buy the best product as there are many brands and models. Here, we will try to give you some ideas about aluminum welding machines.

list of Welder for Aluminum

Welder For Aluminum Reviews

1. Hobart 500559 Handler 140 MIG Welder | Best MIG Welder For Aluminum

Hobart 500559 Handler 140 MIG Welder 115V
  • 5-position voltage control selector adds a smooth, stable arc at all welding thicknesses
  • Welds 24 gauge up to 1/4 in mild steel; Weldable Materials: Steel, Stainless Steel and Aluminum

Hobart Handler (500559) 140 welder is Hobart’s most popular welding machine. People can use this instrument for both MIG and flux-cored welding processes, and the unsurpassed quality allows the user to weld both thin and thick materials without compromising the result.

This versatile and portable appliance can run off your household electricity. You can order an optional welding cart to make this machine more portable so that you can take your welding machine almost anywhere.

The welder is very easy to use as you can set it up in a couple of minutes, and it gives great results as well. So, you can consider Hobart Handler if you want to get started quickly.

Hobart 500559 uses 115V household current, and it is perfect for small items. This machine is the best for everyday use. This tool has some great features like a duty work clamp, safety regulators.

You will also get additional contact tips and a spool of wire. Settings for both MIG welding and flux-cored welding are also available.

Since this welding machine is very easy to operate, you do not need to be experienced to start working with this machine, so Hobart 500559 is perfect for beginners to use it at home.

If you want to use this machine in your workshop, you have to use this for light jobs as it is not suitable for heavy or industrial tasks. So, if you want to weld heavy stuff, you have to go with the products we reviewed below.

Highlighted Features

1.  5-position voltage control.

2.  5-foot gas hose.

3.  10-foot MIG gun.

4.  200-amp heavy duty work clamp.

5.  Quick change and quick-release drive roll.

2. 2018 AHP Alphatig 200X | Best TIG Welder For Aluminum And Stainless Steel​

2018 AHP AlphaTIG 200X 200 Amp IGBT AC DC Tig/Stick Welder with PULSE 110v 220v 3 YEARS WARRANTY
  • Listing for 2021 203XI MODEL with Fully Controlled LCD Screen WILL BE SHIPPED . 200 HZ on PULSE and AC FREQ, NEW TORCH, 3 YEAR Warranty
  • will do 1/4" aluminum and 3/8" mild stee and 110/220 volts and is capable of welding 7018, 6013

This popular model is appropriate for you if you want a highly graded TIG welder. AHP AlphaTIG 200X’s design is very exclusive, and you can do different welding jobs with this machine. This machine can handle difficult welding jobs that other products cannot do, like ¼ inch aluminum, as well as 3/8 mild steel. This tool can weld different types of materials.

2018 AHP AlphaTIG 200X can conduct different types of welding jobs as advanced inverter technology has been used in this device. Also, this machine has stick welding property which lets users experience different types of welding opportunities.

​Furthermore, this took uses both IGBT technology and power width modulation (PWM). As a result, you can get enough power most of the time to do your welding job.

AlphaTIG 200X has some accessories that help users operate their welding tasks smoothly. It has both HF start TIG and foot pedal. These accessories let you control the machine very easily. In addition to that, this appliance has an upgraded flow meter regulator.

It does not matter whether you use 110V or 220V, AlphaTIG 200X always offers superior performance. Since this is a multipurpose welder, you can use it on different materials such as aluminum, steel, and stainless steel. Most importantly, you can use this gear to weld thinner materials. It uses a square wave inverter for aluminum welding, as well as pulse frequency feature.

AlphaTIG 200X is very user-friendly. It is easy to set up and operate. Besides, you will find a user manual that can guide you properly on how you can use the product to get the best out of it.

Highlighted Features

1.  Anti-stick control.

2.  High Frequency TIG start.

3.  AC/DC output power type.

4.  2T/4T functionality.

5.  Start and end amps adjustment in the 4T mode.

3. Lotos TIG200ACDC 200A AC/DC Aluminum TIG Welder | Best Welder For Aluminum And Steel

If you cannot afford the expensive welder, and you do not want to buy cheap welder, then this is your gear. As it is a good value machine, you will get the best result for your money. Lotos TIG 200 has a dual voltage system. Hence, you can use it for both aluminum and steel. This instrument has many features for the professionals.

However, beginners can use this machine as well because it comes with clear and intuitive control and a proper guidebook. Many people dive straight into the machine and work them out by trial and error, but reading the guidebook first is recommended. It helps you operate the machine properly from the very beginning.

Lotos TIG 200 is very stable as it weighs around 58 lbs. Though there are many lighter welders, this one is light enough to carry around. An integrated handle makes it easier as well.

In other words, it can be said that this instrument’s weight is perfect as a lighter welder may feel fragile, and it is very difficult to move around with heavier welder. Lotos TIG 200’s control panel is impressive. You can find all the controls in one front panel, so you don’t need to hunt around for the switches.

Though the look of the welder does not influence buying decisions in most of the cases, this machine will catch your eyes. Its size is 28x13x17 inches. So, it is not too big if you want to store it in a small place.

Highlighted Features

1.  It has a useful foot pedal.

2.  The switch between 110v and 220v is automated.

3.  Duty cycle is 60% at both 150A for 110v and 190A for 220V.

4.  TIG output current ranges from 10A to 200A.

5.  Welds metals from 6mm thick to 1/4 inch thick.

4. LOTOS MIG175 175AMP MIG Welder| millermatic aluminum welder

LOTOS MIG175 is suitable for both beginners and experts. This instrument is very easy to set up, and it is a versatile machine as well.  You will get plenty of accessories with this product. LOTOS MIG175 comes with a large and durable box that is used to contain all the components, such as spool gun connector, twisting wingnut, and torch clamps.

It has a voltage range of 200V-240V. The automatic dual-frequency can be changed according to the need.  It can easily be connected to your existing 220V wall outlet and can be set up quickly within 10 minutes.

You can use LOTOS MIG175 to weld 3/8 inches or thinner aluminum plate as you will get a 10 feet aluminum wire with this product. This gear is perfect for welding mild steel, stainless steel, and aluminum.

Advanced and reliable transformer technology and motorized wire feeding quality have been used in this machine. This instrument’s maximum flow rate is 12 liters per minute.

It has the capability to a weld gauge 20-22 steel wire, 3/8 inches aluminum and mild steel part with 80% performance. LOTOS MIG175 uses 4-6 inches wire spool which is widely available in the market.

Impressively, the company has paid attention to the safety mechanism as it runs on 175A. Its resettable overload protection gives the machine a long operating life as this gear shuts off if there is any kind of shorting or voltage overload. A temperature controller has been used in this machine as well.

Highlighted Features

1.  18 x 10.5 x 12.5 inches in size and weighs 85 pounds.

2.  30% duty cycle at 135A and 20% duty cycle at 175A.

3.  A free spool gun is included with the package.

4.  The steel gas is 25% carbon dioxide and 75% Argon.

5.  Wire feed rate is 4.9Ft/min ~ 39.3 Ft/min.

5. Hobart 500554001 Handler 190 | portable aluminum welder

Hobart 500554001 Handler 190 with SpoolRunner 100
  • Welds 24 ga. to 5/16in. steel in single pass
  • Powerful and Professional Results. Operates on 230V power

Anyone would be proud to own this robust machine. Hobart 500554001 Handler 190 has many features that make this a powerful machine. This product is easy to use and produces one of the cleanest welds.

The design and technology that have been used in this instrument make the welding process very comfortable. This versatile machine is perfect for non-industrial usage. Hobart 500554001 can weld materials as thick as 5/16 inch and as thin as 24 gauge. Its power rating is very good as well.

Hobart has made this machine as simple as possible. From its built-in shortcut sheet to the patented wire feed, everything is there to help the user. These factors make this instrument suitable for any average hobbyist or tradesman.

Hobart 500554001 gives the welder complete control over the output settings. It has 7 voltage selections, enhanced magnetism, and the infinite wire speed control settings. The machine can run on 25-190 amps.

This product is ideal for construction and maintenance work, light industrial work, automotive work, farm and ranch work, and home projects. However, you have to keep in mind that though this product is very robust, it is not suitable for constant use or heavy industrial work.

Highlighted Features

1.  The product weighs 89 pounds.

2.  It has a 30% duty cycle.

3.  25 to 190 output amperage.

4.  230V of input power to get 24A to 190A output.

5.  Supports 4 & 8-inch reels.

Best Welder for Aluminum Buying Guide

There are different types of welder for aluminum are available in the market, and the following three types are the most common among the workers.

MIG welder (Metal Inert Gas)

This type of welding machine is the best for beginners. In the welding process, a wire is attached to an electrode current, and this is used to join two metal pieces.

Also, the shielding gas produces the necessary heat to join the two metals. You have to apply a constant voltage and direct current power source when you use a MIG welder for your project.

This welder is suited for fusing stainless-steel, mild steel as well as aluminum. This type of welding machine can be purchased when you don’t want to buy expensive welding machines.

TIG welder (Tungsten Inert Gas)

This type of welding machine is very versatile, and it is very difficult to learn the technique to operate the machine. So, you have to be an expert to execute the welding process properly with TIG welding machine.

A non-consumable tungsten electrode is used in this machine that is responsible for turning base metal into the molten weld. If you want to work with a thin metal, you can just lower the amperage in the welding process.

Most of the time, this type of machine is used to join thin stainless steel, alloy steel, copper alloys, magnesium, and aluminum, etc.

Stick Welder or Arc Welder

Stick welding machine is the most popular choice for home-shop welding. This type uses an electric current to make an electric arc between the stick and the metals needed to be joined. This method is very effective to weld most alloys and joints, and it’s used to make steel structure.

Stick welder can be used both indoor and outdoor, and this type of appliance creates an efficient bond on rusty metals. It is available in AC, DC or AC/DC, and among them, AC is the most economical.

You can use this welder on metals that are no thinner than 18-gauge as well as thicker metals of 1/16 inch or greater.

To buy the best aluminum welding machine, you have to consider the following factors.


Budget is a very important factor. Always keep the budget in mind when you buy your welding machine. If you have a fixed budget, you will know what kind of welding machine you can afford. Therefore, you will be safe from any kind of unplanned purchase.


Different welders have different power outputs. Welder with more amp can have more power to execute heavy-duty projects. So, to get the expected welding result, you have to consider this factor seriously.

When you want to buy a welder, you have to know the minimum power requirement for your project so that you can buy the perfect welder. It is better to go with the welder with more amp as it will have the power to do both small and big projects.

Duty Cycle

When you want to buy the best welder to weld aluminum, you have to know the duty cycle of a welder. Duty cycle means the amount of time the welder can work at a stretch before it is off. A welder with less duty cycle can perform less uninterruptedly than a welder with more duty cycle.

However, the duty cycle also determines the cost of the welder. Welder with a long duty cycle can run continuously. Thus, it is more expensive. If you want to weld thick material, you should buy a welder with a long duty cycle.


After buying the best welding machine for aluminum, if you think your job is done, then you would be wrong. To complete your welding project successfully, you have to take safety precautions.  You have to buy welding accessories like helmet, safety boot, welding apron, gloves, etc.

Final Words

Buying the best aluminum welder can be overwhelming as there are lots of specifications, so many brands and models. Also, choosing among MIG, TIG and Stick welder can be confusing.

It’s a hard job, but who says you can’t enjoy it with the right tools?

In this guide, we tried to give you some ideas about different types of welding machines, and you will find the aforementioned welding machines very useful in numerous ways.

One Response

  1. Mc leon November 14, 2019

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