Mig welding happens to be the most popular type of welding. This is despite a large number of welding methods including some that are relatively new.
There are a number of reasons why Pulse Mig welding has become this popular and the most preferred method. On top of the list is the fact that it is relatively simple and easy to learn. Secondly, it is cost-effective in terms of the cost of equipment and operations.
For the best experience with pulse mig welding, it is important to look at the leading welding machines for this category. This will enable you to pick the best pulse mig welder that is most suited for your use. This is quite important in ensuring that you get value for your purchase.
In this post, you will be able to learn some of the machines you can consider when purchasing a welder. It caters for both professional to those seeking a DIY welder for home use.
list of best pulse mig welder
Pulse Mig Welder Comparison Chart
AC and DC
110V / 220V
2018 Everlast PowerMTS 251Si
110V / 220V
2018 Everlast PowerTIG 200DV
AC and DC
110V / 220V
2018 Everlast PowerTIG 250EX
AC and DC
Weldpro Digital TIG ACDC 200GD
AC and DC
Pulse Mig Welder Reviews
1. PRIMEWELD TIG225X | Best Mig Welder for Beginner
The PRIMEWELD TIG225X is a serious contender when it comes to pulse mig welders, especially for beginners. It is also an ideal place to begin from for those seeking to handle DIY projects at home.
With dual voltage capability of 110V and 220V, it offers a wide range of areas in which it can be applied. Further combined with the fact that it can operate on both AC and DC power, this machine can handle plenty of tasks. This further makes it ideal for beginners as they will be able to experiment and learn different welding techniques.
Featuring 225Amps, this stick welder is a serious contender and assures value for the dollars spent. It is ideal for stainless steel and aluminium as well as working with thinner metals. The machine is also tech-packed coming with an advanced inverter that enables pulse width modulation.
The pulse mig welder is also ergonomic to ensure ease of use even for beginners. It comes with a hand torch control and a foot pedal for precise welding heat control. This is quite important especially for beginners as coordination is critical in achieving a good weld.
Generally, the PRIMEWELD TIG225X is well built for the price and the same case applies to all its accessories which include a 3 years warranty on the flex torch and cable.
1. Supports both AC and DC power source.
2. Has IGBT circuit and PWM technology.
3. HF start hand touch control
4. 3-year warranty on the unit
2. 2018 Everlast PowerMTS 251Si | Best Dual Voltage Mig Welder
When it comes to the best mig welders, 2018 Everlast PowerMTS 251Si is on the top of the list. This is owing to its functionality as well as how well it is built. It has a dual voltage of both 110V and 220V thus being versatile on the areas of operations.
This welding machine is digitally controlled further increasing on the level of accuracy. This is vital for the welds that require precision and a neat presentation. As a result, it is a good professional scale mig welder. As a user, you also have the opportunity to choose between a high frequency (HF) start, a lift start, or touchless modes.
With the stick mode on the 2018 Everlast PowerMTS 251Si, there is more adjustability than ever before. This is for both hot start duration and hot start intensity controls. Despite all the different controls incorporated in this unit, it is surprisingly easy to use and you can be assured to have a great experience with it. Also, all the controls are conveniently placed on the front of the welder for easy access.
The welder includes a 12-feet TIG torch offering ample working length as well as a 35 DINSE styled connector. Also, there is a 10-feet mig torch, a foot pedal, and an argon regulator. All these are of excellent quality and you will be assured of a pleasant experience using them.
1. Lift and HF start for TIG.
2. 25 series Euro gun connect.
3. 12V and 20V dual voltage capability.
4. Capacity to save up to 9 programs.
3. 2018 Everlast PowerTIG 200DV |Best Mig Welder for Home Use
This is a powerful mig welder featuring dual voltage input at both 110V and 220V. With the support of 50/60Hz, the unit can operate from virtually everywhere. It is a very well built welder with IGBT inverter technology for an amazing welding experience and some superb welds.
The inverter is digitally controlled and this is a great feature in that it adds on the precision of the welding process. This is particularly the case especially when dealing with thin metals where specific parameters are required. With these settings, it makes it a great machine for both home use with beginners and also for professional application.
The unit is compact and portable and can, therefore, be used in plenty of applications including outdoors. All you need is a generator that is rated to sustain 3500 watts at 120V and you are good to go. This functionality is quite important as it offers a great deal of convenience.
The features of 2018 Everlast PowerTIG 200DV are pretty advanced and this is good for progressive usage of the welder. Combined with the strong build quality the experience with this machine is simply amazing and assures you functionality all day any day especially owing to the portability characteristic.
The welder has both AC and DC capabilities for more versatility and also features a 240V at the rear for an optional water cooler.
1. 240V outlet for an optional water cooler.
2. Arc force controller for stick.
3. Controls are color-coded for easier identification.
4. Dual voltage capacity at 120V and 240V.
4. 2018 Everlast PowerTIG 250EX | Best Inverter Mig Welder
As it is to be expected with Everlast welders, the 2018 Everlast PowerTIG 250EX is well built and comes loaded with plenty of features to guarantee the ultimate results. When it comes to controls, this welding machine has practically everything. This guarantees you precision welding at a high level of accuracy and neatness with this inverter-based welder.
For Amperage control, there is a digital display showing the precise output being achieved for easier management in the different types of metals. Control for the same commences at 5 amps for low starts and his is in both AC and DC. To reduce spatter and improve the performance of the arc, there is a control for the arc force. This is necessary especially when it comes to short arc conditions.
For reduced maintenance issues, the welder comes with an improved high-frequency start circuit. With this purchase, you get a consumable unit with the only exception being tungsten. The combo package makes it an ideal for both starters as well as professionals since it reduces the need to have other equipment to perform a weld.
The torch supports both air-cooled and water-cooled torches. However, air-cooled torches are recommended for up to 100 amps. To power this welder, a generator rated 12000 watts would be sufficient to sustain operations. For operations on the grid, the welder uses single-phase supply though there is still a wire for 3 phase when available.
1. Reduced maintenance issued from improved HF start circuit.
2. Inverter based and supports both AC and DC.
3. 12 feet 18 series TIG torch.
4. 6 feet power supply cable provided.
5. Weldpro Digital TIG ACDC 200GD | Best Small Mig Welder
When looking for a portable pulse mig welder, the Weldpro Digital TIG ACDC 200GD is a serious contender. This is owing to the compact design as well as lightweight characteristics. The welder is relatively small-sized while at the same time being very practical for various applications that you may encounter.
The welder is inverter-based and deploys some of the cutting edge technologies namely IGBT circuits and pulse width modulation to achieve the best results during welding. Also, as a user, you have increased setting options to enable you to be in a position to handle many varying applications. This makes it a great tool for pros as well as for beginners in a home environment. It also makes learning welding much easier and precise.
The Weldpro Digital TIG ACDC welder supports both AC and DC power and this allows you to work with a wide variety of metals such as copper, steel, and even aluminium and the associated alloys. The performance is also pretty impressive with a duty cycle of 40% on DC power while on AC power this is 60%. As a result, you can get more done when there is a need to as compared to the other welders with a lower duty cycle.
The welder is well designed for the best functionality and it is ready for use straight from the package.
1. Superflex torch and trigger switch.
2. Compact and professional design foot pedal
3. MMA stick welding capable and stinger included.
4. The duty cycle of 40% on DC and 60% on AC.
Best Pulse Mig Welder Buying Guide
Welders, in general, need to be well built. This is given the very nature of their job and the risks involved. However, different welding machines have varying build quality. As a result, it is worth looking at how they are built as it will have an effect on your experience with it.
A solidly built machine can be expected to last for quite a long time. In the case of a pulse mig welder, you will need to consider the materials used and how they were put together. With this taken care of, you can expect to get the best service from the welding machine you prefer.
How your welding machine is powered is a point of great consideration. It also affects several other elements. For instance, an AC powered pulse mig welder is typically cheaper while a DC one is relatively expensive.
Depending on your preferences and the type of work you are set out to do, the type of power is a point of consideration. This is because with AC power, as a user you will have limited flexibility in making custom cuts. This is unlike the case of the DC powered welders that have extra electrodes and therefore offer a variety of cuts.
For this, the best compromise would be a unit that combines both power sources. This is very beneficial, especially for beginners.
Ease Of Use
The design of the pulse mig welder you are considering is an important aspect when it comes to making a purchase. Ease of use is quite fundamental in ensuring that you can perform your welding tasks.
When it comes to the ease of use, the factors to consider would include the arrangement of dials and how adjustable they are. This is necessary more so when you require to achieve varying outcome or with different metals.
Ease of use is also an important element especially when it comes to the users who are just starting with welding. Simplicity is of the essence here to achieve operational flexibility.
The duty cycle of a machine refers to the percentage of time that a machine gets supplied with power. For heavy usage, it is important to ensure that the rating on a preferred welder is high. This guarantees you smooth operations as the machine will have a higher uptime.
For a welding machine with a duty cycle of 60%, it can be continually supplied with power for 60% of the time that is one. It also implies that it can be used continuously for 6 minutes but then allowed to rest for 4 minutes in every span of 10 minutes.
Range Of Application
When it comes to welding, there are several variables that you may be faced with. For instance, there are different metals such as steel, aluminium, and several others. As a result, when choosing a welding machine, it is important to have an insight into the type of metals you can work with.
The thickness of the metals is also a point of consideration to determine how applicable the machine will be. Dealing with very thin materials requires specialization and thick materials need a strong weld.
As it is the case with most machines, there could be a variety of reasons why you would be interested in purchasing a pulse mig welder. In most cases, you find that this a market mostly fuelled by professionals with also a high number of enthusiasts.
For the case of enthusiasts, the purchases are mostly for running DIY projects at home and lighter machines would serve them great. For professional and commercial applications, heavy-duty machines are required.
A pulse mig welder is considerably a big machine and when it comes to purchasing one, a lot of evaluation should be made. This not only due to the cost factor but also due to the functionality of the machine. With this in mind and the information on this review, it is now easier to make a good call on the one that will be falling in your shopping cart.
With the best pulse mig welder, you can be assured of a pleasant experience welding and even learning the best of the practices. This is for both those who will be doing it professionally and for those doing it as a hobby.